Torsion Spring Hardware Battery Springs for Enhanced Product Performance

• Customization: Available
• Function: Pressed, Phonation, Buffer, Drive, Restoration, Measurement, Machine Hardware Parts
• Material: Stainless Steel
• Model NO.: Springs
• Load Type: Compression
• Production Process: Hot Roll
• Shape: Spiral
• Sevices: OEM ODM
• Wire Forming: 6 Bending Wire Forming Machines
• Spring: 19 Computerize Spring Machines
• CNC: 8 CNC Machines
• Stamping: 15 Stamping Machines
• Advantage: 8000 Square Meters Factory
• Support: Custom Made Many Kinds of Metal
• Transport Package: PE/Cartons/ Pallet
• Specification: diameter 0.2-40 mm
• Trademark: BAISHUN or OEM
• Origin: Zhongshan and Dongguan, Guangdong, China
• HS Code: 730209000
• Production Capacity: 5000000/Year
• Package Size: 42.00cm * 36.00cm * 20.00cm
• Package Gross Weight: 7.000kg

Product Description

Welcome to our esteemed Guangdong China Factory, where we excel in hardware manufacturing and deliver an impressive array of springs. Our expertise spans a broad spectrum, including compression springs, torsion springs, extension springs, wire springs, and stamping springs. We also offer volute spiral springs, all crafted meticulously to meet your custom spring accessory and part needs.
 

Product Description

Compression Springs Compression springs are designed to provide unparalleled resistance to external load pressure. These springs, typically crafted from coiled wire with a uniform pitch and a consistent wire diameter, excel at counteracting forces such as gravity pressing on wheels or bodies compressing mattresses. Characterized by their open coil structure, compression springs push back against external pressure efficiently. While round wire remains the standard choice, there are also compression springs made from square, rectangular, and uniquely shaped wires. Additionally, variations such as conical compression springs or hybrid designs combining conical with straight shapes are available. These springs are integral to a wide array of applications, from household appliances to complex motorized equipment, motors, and more. Engineered to withstand compression from acting loads, their resilient wire structure strives to revert the spring to its original form, effectively pushing the load back.

Main application areas: Our compression springs are expertly utilized in medical respiratory equipment, mobile medical devices, hand tools, home care equipment, shock absorption systems, and engine valve springs.

Torsion Springs Torsion springs harness the ingenious principle of levers, twisting or rotating soft yet robust elastic materials to endow them with impressive mechanical energy. These springs are adept at enduring torsional deformation, with their working sections either tightly coiled or spaced apart. The torsion spring's ends are meticulously crafted into various torsion arm shapes, ranging from single to double torsion, and can even include complex torsion bar transformations, all tailored to specific design needs. Widely recognized for their role in balancing mechanisms within machinery, torsion springs find extensive application across industrial sectors, including automotive, machine tools, and electrical appliances.

Extension SpringsExtension springs, known for their helical design, excel at bearing axial tension. Typically constructed from circular cross-section materials, these springs exhibit tight coils without gaps when unloaded. Upon exertion, the extension spring's ends stretch apart, yet strive to retract, absorbing and storing energy efficiently. Also referred to as helical extension springs, they are generally designed with equal pitch and circular cross-section. These springs prove versatile across numerous applications, including medical respiratory equipment, motion control devices, mobile medical equipment, hand tools, home care equipment, shock absorption systems, pump springs, mechanical and electronic protective hardware, fluid control valves, aerospace components, actuators, and switch equipment.

Volute Spiral Springs Volute Spiral Springs are differentiated into contact vortex springs and non-contact vortex springs. An everyday example is the tape measure, which operates with a fixed mandrel, allowing one end to be pulled out for use - often referred to as a constant force spring. Meanwhile, the non-contact variant is frequently employed in car seat recliners, enabling precise seat angle adjustments.

The volute spring, alternatively known as the clockwork spring or spiral spring, is a sophisticated variant of the torsion spring, operating efficiently through torque.

Main application directions: These springs are essential for car electric lift doors, seat back springs, winding box springs, as well as in yachts, lawn mowers, chainsaws, and various engine starters.

Metal Stamping parts, most commonly utilized in hardware processing Metal stamping parts involve the precision usage of molds with steel or non-ferrous metals at room temperature, where a press delivers the necessary pressure to shape materials into specified designs. Such parts permeate numerous facets of daily life, featuring prominently in electronic devices, automotive components, decorative materials, and more. Typically, the term 'stamping parts' refers to cold stamping parts.

Imagine transforming a simple piece of iron into a sleek fast food plate. This process begins with designing an intricate set of molds, wherein the mold's working surface perfectly mirrors the desired plate's shape. By applying pressure with the mold onto the iron plate, you achieve the precise form of the plate you envision. This technique is known as cold stamping, a sophisticated method where the mold directly shapes the hardware material.

Advantages of the Wire Forming Process:

- User-Friendly Operation: Boasting an intuitive and user-friendly interface, this system offers flexible and convenient programming. With the simple operation of a switch, users can effortlessly execute the entire complex bending process.
- Exceptional Efficiency: Utilizing a state-of-the-art CNC three-axis numerical control system coupled with an AC servo motor drive, this process ensures remarkable consistency in processed products while operating at impressive speeds.
- Unwavering Stability and Reliability: The machine is equipped with comprehensive protection features and a sophisticated computer fault diagnosis function, and utilizes premium quality components throughout.
- Remarkable Adaptability: With the capacity to employ both high and low molds and a core pulling device, this system excels in bending complex pipes. It can store up to 9999 programs for instant retrieval and processing and includes a convenient computer interface.
- Significant Cost Savings: Wire forming eliminates the need for time-consuming mold opening and associated costs, thereby providing substantial cost savings for customers.

Product Description

CNC Parts Overview, CNC lathes and turning centers represent high-precision, high-efficiency automated machining marvels. Outfitted with multi-station turrets or power turrets, they offer extensive machining process capabilities, adeptly handling straight cylinders, oblique cylinders, arcs, and a variety of threads, grooves, and worms. Notably, CNC lathe parts feature various compensatory functions for linear interpolation, delivering remarkable economic benefits in the mass production of complex parts.

Baishun proudly boasts an impressive array of over a dozen CNC lathes, milling machines, drilling machines, cams, and more. We specialize in the customization of a diverse range of CNC control components.

The Process of Creating Custom Products:

Customization process tailored to drawings and samples
1. Customers provide their precise drawings or samples.
2. We procure raw materials based on the customer's specific requirements.
3. Our workshops meticulously undertake the creation of plates and proofs.
4. Samples are dispatched for customer confirmation and approval.
5. Products are carefully packed and shipped to the customer.
6. Upon receipt, customers provide valuable feedback.

Efficient Production Cycle:
*1 day allocated for sourcing raw materials, followed by 1-2 days for precise debugging and preliminary molding,
*1-2 days dedicated to mass production, with an additional 2-5 days for meticulous surface treatment,
*1-3 days for thorough degreasing/cleaning, with more than 1 day for tempering and finalization processes,
*and more than 1 day reserved for secure packaging and delivery.

Company Profile

Zhongshan Baishun Hardware Manufacturing Co., Ltd. Nestled in the heart of Xiaolan Town, Zhongshan City, Guangdong Province, Zhongshan Baishun Hardware Manufacturing Co., Ltd. stands as a beacon of innovation and craftsmanship with two decades of distinguished experience in the art of spring development and manufacturing. Our state-of-the-art facility is equipped with over 20 World-Class fully computerized spring machines, complemented by an array of torsion, compression, and double torsion spring machines, expertly handling wire diameters from 0.2MM to 12MM. The spectrum of our production capabilities spans various compression, torsion, tension, scroll, and lighting springs, along with an extensive range of hardware accessories. Our specialized Wire Forming Department is dedicated to crafting large-diameter wire products such as backrest iron supports for baby strollers, canopy iron supports, and fixtures for plant lighting. Our comprehensive infrastructure includes CNC workshops, punching workshops, welding departments, and cutting-edge R&D and Design departments. We masterfully produce precision parts from materials like copper, aluminum, stainless steel, and easy-to-turn iron, alongside stamping a wide variety of products including lock components, spring leaves, washers, cap buckles, and intricate stamping parts.
Since its inception in 2003, Baishun Hardware Factory has undergone a remarkable transformation, evolving from modest beginnings into a formidable entity. Our growth is fueled by outstanding technology, a wealth of experience, premium quality services, and an impeccable reputation. Encompassing a vast area of 5,000 square meters, our facility is home to 106 diligent employees, 20 dynamic Development departments, and 15 meticulous Quality Inspection departments. We firmly uphold the principle of "Survival by quality, Efficiency by management," channeling this ethos into creating market-leading products for our valued customers. Guided by the business philosophy of "High Quality and Competitive Prices" coupled with "Mutual Benefit," we remain steadfast in our commitment to excellence. Our dedicated Sales teams are unwavering in their mission to deliver unparalleled high-quality products and professional services to each customer, ensuring a seamless and satisfying experience.

Certifications

FAQ

1. Are you a trading company or a factory?
We are a hardware manufacturer with nearly 20 years of production experience. Now enlarge to a big factory, wire forming department; CNC department; computerized spring department; stamping department; welding department; QC and tools modes department, ect.

2. Can I custom made my products?
Yes. We provide the OEM ODM services. You can provide us your drawing or send us samples what you want, we can produce them accordingly. Or you tell us your idea, we create a design drawing.

3. How do I know your quality?
You can know our quality through product pictures, actual shooting videos, customer reviews, or we can send you sample which you need is in stock, etc

4. What is the MOQ?
If the products you want are what we are producing or in stock, it is quick delivery and no MOQ. But if you just want a mini order, then just tell us requirement, we will check price and production time to you soon.

5. How long will it take me to get the price?
In general, after receiving your inquiry, we will reply as soon as possible within 1 working day to avoid any inconvenience to you, we can adjust price after talking any details, then quote soon.

6. How long the production period?
Regular items are shipped within 3 days. Customized products normally 10-30 days accordingly.


7. Why choose us?
We are a leading manufacturer with above 20 years of production of hardware springs, have 6 machines of wire forming, 19 computerize springs, 6 CNC lathe, 4 production lines of stamping, 2 lines of welding, high techology of tool mode and disigner departments. We focus on creating high quality, durable, reliable hardware components to meet your unique specifications.

Professional Factory Customized SUS 304 Stainless Steel Small Torsion Coil Spring Assortment For Furniture Toy