Custom Wire Forming Tension Spring Insulation Sheet for Versatile Hardware Needs

• Customization: Available
• Function: Pressed, Phonation, Buffer, Drive, Restoration, Measurement, Machine Hardware Parts
• Material: Stainless Steel
• Model NO.: Springs
• Load Type: Compression
• Production Process: Hot Roll
• Shape: Spiral
• Sevices: OEM ODM
• Wire Forming: 6 Bending Wire Forming Machines
• Spring: 19 Computerize Spring Machines
• CNC: 8 CNC Machines
• Stamping: 15 Stamping Machines
• Advantage: 8000 Square Meters Factory
• Support: Custom Made Many Kinds of Metal
• Transport Package: PE/Cartons/ Pallet
• Specification: diameter 0.2-40 mm
• Trademark: BAISHUN or OEM
• Origin: Zhongshan and Dongguan, Guangdong, China
• HS Code: 730209000
• Production Capacity: 5000000/Year
• Package Size: 42.00cm * 36.00cm * 20.00cm
• Package Gross Weight: 7.000kg

Product Description

Nestled in the heart of Guangdong, the Zhongshan Baishun Hardware Manufacturing Co., Ltd. factory stands as a beacon of innovation in hardware manufacturing. We specialize in crafting an extensive range of springs including compression, torsion, extension, wire, stamping, and volute spiral springs. Our expertise in customizing spring accessories and parts ensures that every product we create precisely meets the unique demands of our clients.

We offer bespoke customization services for an array of springs and metal parts designed to suit a diverse spectrum of applications. Our commitment to quality and precision ensures that each component not only meets but exceeds the expectations of our valued clientele.
Discover the affordability and ease of installation with our Torsion Springs. Available in a variety of forms, including double flat, spiral, single coil, and small torsion springs, these components are crafted to provide reliability and durability for your specific needs.
 

Product Description

Compression Springs Compression springs are meticulously crafted to provide optimal resistance against external load pressure. Typically made from coiled wire with equal pitch and a uniform wire diameter, these springs utilize multiple open coils to counteract external forces such as gravity or bodyweight, effectively pushing back to maintain pressure balance. While round wire variants are prevalent, compression springs also come in square, rectangular, and uniquely shaped wires. Additionally, there are conical designs and combinations of conical and straight shapes to suit diverse applications. These springs are not only indispensable for resisting pressure but also for energy storage, making them vital in a gamut of applications from household gadgets to motorized equipment and engines. Engineered to compress under load, the spring wire strives to return to its original form, thereby exerting a counter force to the load.

Main application areas: compression springs find their roles in medical devices like respiratory equipment and mobile units, various hand tools, home care devices, effective shock absorption systems, and essential engine valve springs.

Torsion springs usethe principle of levers to twist or rotate soft yet resilient elastic materials, imbuing them with formidable mechanical energy. Designed to withstand torsion deformation, each coil of a torsion spring may be either tightly bound or spaced apart. The torsion arms' end structures are customizable into diverse forms, from single to double torsion, and even various torsion bar configurations, tailored to design specifications. Primarily employed in balancing mechanisms, these springs are ubiquitous across industrial applications, finding extensive use in automotive systems, machine tools, and a wide range of electrical appliances.

Extension springsare expertly designed helical springs that endure axial tension. Crafted typically from circular cross-sectional materials, when unloaded, their coils remain tightly packed without gaps. Under tension, the spring attempts to retract, efficiently storing and absorbing energy. Known also as helical extension springs, they feature equal pitch and circular cross-sections. Their versatility allows for broad applications including medical respiratory devices, motion control systems, mobile medical equipment, hand tools, home care devices, shock absorbers, pump springs, protective hardware for machinery and electronics, fluid control valves, aerospace components, actuators, and switch equipment.

Volute Spiral Springs can be classified into contact and non-contact vortex types. A familiar example is the tape measure, which is stabilized by a mandrel, allowing the tape to be extended as needed. This is known as a spring or constant force spring. The non-contact version is commonly employed in car seat recliners, facilitating angle adjustments through twisting mechanisms.

The volute spring, also recognized as the clockwork or spring spring, is a sophisticated adaptation of the torsion spring, leveraging torque for its operation.

Main application directions: these springs are quintessential for car electric lift doors, seat back springs, winding box springs, yacht components, lawn mowers, chainsaws, and various engine starters.

Metal Stamping parts, most commonly used in hardware processing involves precision shaping of steel or non-ferrous metal plates using molds at ambient temperatures, with presses providing necessary pressure to form specific shapes. This technique finds widespread utility across daily life, notably in electronic devices, automotive components, and decorative materials. The stamping parts typically referenced pertain to cold stamping varieties.

Imagine transforming a simple piece of iron into a sleek and functional fast food plate. First, design a precise set of molds to reflect the plate's final shape. By pressing the iron sheet with these expertly crafted molds, the desired plate emerges effortlessly. This innovative process, known as cold stamping, utilizes molds to meticulously shape hardware materials into the exact forms you need.

Remarkable Advantages of the Wire Forming Process:

- User-Friendly Operation: With an intuitive and friendly interface, programming becomes a breeze. Effortlessly handle complex bending operations with the simple flick of a switch, ensuring ease of use and convenience.
- Exceptional Efficiency: Harness the power of a CNC three-axis numerical control system, driven by an AC servo motor. Experience unparalleled consistency and speed in processing, elevating product efficiency to new heights.
- Unwavering Stability and Reliability: The machine boasts comprehensive protection features, coupled with sophisticated computer fault diagnostics. Utilizing only top-tier components, it ensures robust performance and reliability.
- Robust Adaptability: Equipped with high and low molds and a core pulling device, it excels in bending intricate pipes. With the capacity to store up to 9999 programs, it offers seamless access and processing, complete with an advanced computer interface.
- Significant Cost Efficiency: This wire forming technique eliminates the need for mold opening time and expenses, delivering substantial cost savings for customers while maintaining quality and efficiency.

Product Overview and Description

CNC Components, CNC lathes and turning centers are the epitome of precision and efficiency in automated machining. Outfitted with multi-station or power turrets, these machines offer versatile machining capabilities. They adeptly handle straight and oblique cylinders, arcs, threads, grooves, and worms. With advanced compensation features for linear interpolation, they significantly boost economic outcomes in mass production of intricate parts, setting new standards in the industry.

Baishun proudly houses an extensive array of CNC lathes, milling machines, drilling machines, and cams. Our expertise lies in customizing a wide variety of CNC control components, catering to diverse needs with precision and excellence.

Crafting Customized Products: An Overview of Our Process:

Tailored Customization Process Based on Drawings and Samples:
1. Clients supply detailed drawings/samples
2. Procure raw materials matching client specifications
3. Coordinate workshops for creating plates and initial proofs
4. Dispatch samples for client review and confirmation
5. Securely package and ship the final product
6. Clients acknowledge receipt, providing valuable feedback

Expected Production Timeline:
*1 day allocated for securing raw materials, followed by 1-2 days for early-stage debugging and molding,
*1-2 days dedicated to mass production, with 2-5 days for comprehensive surface treatment,
*1-3 days for meticulous degreasing and cleaning, followed by over a day for tempering and final shaping,
*more than 1 day for careful packaging and prompt delivery

Company Profile

Zhongshan Baishun Hardware Manufacturing Co., Ltd. Nestled in the industrious Xiaolan Town, Zhongshan City, Guangdong Province, Zhongshan Baishun Hardware Manufacturing Co., Ltd. stands as a beacon of innovation and expertise in the springs industry, boasting two decades of unparalleled experience in springs development and manufacturing. Our state-of-the-art facility is equipped with over 20 world-class, fully computerized spring machines, complemented by an array of specialized equipment including torsion spring machines, compression spring machines, and double torsion spring machines. Our capabilities extend to crafting springs with wire diameters spanning from 0.2MM to an impressive 12MM, enabling us to produce a versatile range of products from compression springs, torsion springs, tension springs, and scroll springs, to lighting springs and diverse hardware accessories. Our dedicated Wire Forming Department excels in crafting large-diameter wire forming products, such as robust backrest and canopy iron supports for baby strollers, as well as fixtures for plant lighting. Our extensive facilities also comprise CNC workshops, punching workshops, welding departments, and R&D and Design departments, committed to manufacturing precision parts using materials like copper, aluminum, stainless steel, and easy-to-turn iron. We specialize in stamping a variety of lock products, spring leaves, washers, cap buckles, and other precision stamping parts.
Since our inception in 2003, Baishun Hardware Factory has experienced a meteoric rise, transforming from a modest operation into a large-scale enterprise. This growth is fueled by our cutting-edge technology, extensive expertise, unwavering commitment to high-quality service, and sterling reputation. Our expansive 5,000 square meter facility is home to a dynamic team of 106 dedicated employees, supported by 20 development departments and 15 quality inspection departments. We steadfastly adhere to the principle of 'Survival by quality, Efficiency by management,' ensuring that we deliver market-competitive products to our esteemed customers. Guided by the philosophy of 'High Quality and Competitive Prices' and 'Mutual Benefit,' we strive to forge enduring partnerships with our clients. Our exceptional sales teams are committed to offering each customer stellar products and professional services, reinforcing our dedication to excellence and customer satisfaction.

Certifications

FAQ

1. Are you a trading company or a factory?
We are a hardware manufacturer with nearly 20 years of production experience. Now enlarge to a big factory, wire forming department; CNC department; computerized spring department; stamping department; welding department; QC and tools modes department, ect.

2. Can I custom made my products?
Yes. We provide the OEM ODM services. You can provide us your drawing or send us samples what you want, we can produce them accordingly. Or you tell us your idea, we create a design drawing.

3. How do I know your quality?
You can know our quality through product pictures, actual shooting videos, customer reviews, or we can send you sample which you need is in stock, etc

4. What is the MOQ?
If the products you want are what we are producing or in stock, it is quick delivery and no MOQ. But if you just want a mini order, then just tell us requirement, we will check price and production time to you soon.

5. How long will it take me to get the price?
In general, after receiving your inquiry, we will reply as soon as possible within 1 working day to avoid any inconvenience to you, we can adjust price after talking any details, then quote soon.

6. How long the production period?
Regular items are shipped within 3 days. Customized products normally 10-30 days accordingly.


7. Why choose us?
We are a leading manufacturer with above 20 years of production of hardware springs, have 6 machines of wire forming, 19 computerize springs, 6 CNC lathe, 4 production lines of stamping, 2 lines of welding, high techology of tool mode and disigner departments. We focus on creating high quality, durable, reliable hardware components to meet your unique specifications.

Professional Factory Customized SUS 304 Stainless Steel Small Torsion Coil Spring Assortment For Furniture Toy