Custom Processing Wire Forming Steel Springs Metal Small Spring
Experience unparalleled craftsmanship at the Guangdong, China Factory Hardware Manufacturing, where we specialize in producing an extensive array of springs. Whether you need compression springs, torsion springs, extension springs, wire springs, stamping springs, or volute spiral springs, our expert team can customize spring accessories and parts to meet your exact requirements.
Discover the versatility of our Customized Springs, tailored to suit a diverse range of applications, ensuring optimal performance and reliability across all your precision hardware needs.
Product Description
Compression Springs Compression springs are masterfully designed to provide robust resistance to external pressure. Expertly crafted, these springs typically feature wire coiled with uniform pitch and a consistent wire diameter. Employing multiple open coils, they counteract external forces such as gravity or pressure from a supporting body. While round wire is the most commonly used, other shapes like square, rectangular, and custom configurations exist. Unique variations include conical and hybrid conical-straight springs. Adapted for applications ranging from home appliances to motorized equipment, these springs are crucial for resisting pressure and storing energy. As load compresses their ends, the wire attempts to revert, pushing back to maintain equilibrium.
Main application areas: medical respiratory equipment, mobile medical devices, hand tools, home care appliances, shock absorbers, and engine valve springs.
Torsion Springs uTorsion springs harness the lever principle to twist or rotate resilient materials, imparting significant mechanical energy. Designed to endure torsional stress, these springs feature coils that are either tightly bound or spread out. Their ends are crafted into diverse torsion arm configurations, accommodating single, double, or customized torsion bar deformations. Predominantly utilized in balancing mechanisms within machinery, torsion springs play a vital role across industries, including automotive, machine tools, and electrical appliances.
Extension SpringsExtension springs, or helical springs, bear axial tension with precision. Typically constructed from circular cross-section materials, these springs maintain tight coils without gaps when unloaded. When extended, the springs strive to retract, efficiently storing energy. Known for equal pitch and circular cross-sections, they serve a multitude of functions, from medical respiratory equipment and motion control to hand tools and mechanical aerospace components, enhancing devices with reliable energy absorption.
Volute Spiral Springs Volute spiral springs, classified into contact and non-contact varieties, serve specific purposes. Commonly seen in everyday items like tape measures, they use mandrel fixation for operation, often referred to as constant force or spiral springs. Non-contact variations are essential in adjustable mechanisms like car seat recliners, allowing angle adjustments with ease.
The volute spring, also known as the clockwork or spring spring, is a sophisticated torsion spring variant, functioning through torque to deliver consistent performance.
Main application directions: Ideal for car electric lift doors, seat back springs, winding box springs, and essential in engines starters for yachts, lawn mowers, and chainsaws.
Metal Stamping Parts most commonly used in hardware processing Metal stamping is a pivotal process utilizing molds for shaping steel, non-ferrous metals, and other materials at ambient temperature. Through applied pressure, stamping forms materials into specific configurations. This versatile technique finds applications across diverse sectors, from electronic devices and automotive components to decorative materials, highlighting its essential role in crafting cold-stamped parts.
Imagine transforming a simple iron sheet into a sleek fast food plate. This transformation begins with the meticulous design of a custom mold. The mold's working surface mirrors the desired plate shape. By pressing the iron sheet against this mold, we achieve the precise plate form required. This method, known as cold stamping, involves directly using the mold to stamp the hardware material into its new form with precision and ease.
Unveiling the Benefits of the Sophisticated Wire Forming Process:
- Effortless Operation: Boasting a user-friendly interface, this process allows for flexible and convenient programming. With a simple switch operation, you can effortlessly complete even the most complex bending tasks.
- Remarkable Efficiency: Utilizing a state-of-the-art CNC three-axis numerical control system powered by an AC servo motor, we ensure exceptional consistency in processed products and unparalleled speed.
- Reliable Stability: Our machines are equipped with comprehensive protection features and an intelligent fault diagnosis system, incorporating only the highest quality components for unmatched reliability.
- Exceptional Adaptability: This process accommodates both high and low molds, featuring a core pulling device, making it ideal for bending intricate pipes. Capable of storing up to 9999 programs, these can be accessed and executed anytime through an intuitive computer interface.
- Economical Advantages: Wire forming significantly reduces mold opening time and costs, providing substantial savings to our valued customers.
Product Overview
CNC Machined Components, Our CNC lathes and turning centers epitomize precision and efficiency in automated machining. Featuring multi-station or power turrets, they offer vast machining capabilities, adeptly handling straight and oblique cylinders, arcs, various threads, grooves, and worms. These CNC components, with advanced compensation functions for linear interpolation, have proven highly economical for mass-producing complex parts.
Baishun proudly operates over a dozen CNC lathes, milling machines, drilling machines, and cams. We specialize in customizing an extensive array of CNC control components to meet diverse specifications.
Creating Tailor-Made Products: The Process:
Customization Journey: Based on Customer Drawings and Samples
1. Customers present their drawings or samples.
2. Raw materials are procured tailored to customer specifications.
3. Workshops craft plates and develop prototypes meticulously.
4. Samples are dispatched for customer confirmation and approval.
5. Secure packaging and efficient shipment follow.
6. Upon receipt, customers provide valuable feedback.
Manufacturing Timeline:
*Raw material preparation takes 1 day, followed by 1-2 days for debugging and initial molding.
*Mass production spans 1-2 days, with 2-5 days allotted for surface treatment.
*Degreasing and cleaning require 1-3 days, with more than 1 day dedicated to tempering and finalization.
*Expect packaging and delivery to take over 1 day.
Company Profile
Zhongshan Baishun Hardware Manufacturing Co., Ltd. Nestled in the industrious Xiaolan Town, Zhongshan City, Guangdong Province, Zhongshan Baishun Hardware Manufacturing Co., Ltd. boasts a remarkable 20 years of innovative prowess in the springs development and manufacturing sector. We proudly operate over 20 World-Class fully computerized spring machines, complemented by an extensive array of specialized equipment including torsion spring machines, compression spring machines, and double torsion spring machines, adeptly handling wire diameters from 0.2MM to a robust 12MM. Our versatile production capabilities encompass an array of spring types such as compression springs, torsion springs, tension springs, scroll springs, and lighting springs, alongside a myriad of hardware accessories. Our dedicated Wire Forming Department excels in crafting large-diameter wire forming components like stroller backrest iron supports, canopy iron supports, and plant lighting fixtures. Additional prowess is found in our CNC workshops, punching workshops, welding departments, and R&D and Design departments, where precision parts made from copper, aluminum, stainless steel, and easy-to-turn iron come to life. Our expertise also extends to the stamping of various lock products, spring leaves, washers, cap buckles, and other intricate stamping parts.
Since our inception in 2003, Baishun Hardware Factory has evolved from humble beginnings into a formidable force in the industry. Our growth is driven by a blend of exceptional technology, extensive experience, superior services, and a sterling reputation. Today, our expansive facility spans 5,000 square meters, employing a dedicated team of 106 professionals across 20 Development departments and 15 Quality Inspection departments. Guided by our core principle of 'Survival by quality, Efficiency by management,' we are committed to delivering market-competitive products. Our business philosophy, 'High Quality and Competitive Prices' and 'Mutual Benefit,' underpins our dedication to crafting products that exceed customer expectations. Our outstanding Sales teams are steadfast in their mission to provide every customer with top-tier products and professional services.
Certifications
FAQ
1. Are you a trading company or a factory?
We are a hardware manufacturer with nearly 20 years of production experience. Now enlarge to a big factory, wire forming department; CNC department; computerized spring department; stamping department; welding department; QC and tools modes department, ect.
2. Can I custom made my products?
Yes. We provide the OEM ODM services. You can provide us your drawing or send us samples what you want, we can produce them accordingly. Or you tell us your idea, we create a design drawing.
3. How do I know your quality?
You can know our quality through product pictures, actual shooting videos, customer reviews, or we can send you sample which you need is in stock, etc
4. What is the MOQ?
If the products you want are what we are producing or in stock, it is quick delivery and no MOQ. But if you just want a mini order, then just tell us requirement, we will check price and production time to you soon.
5. How long will it take me to get the price?
In general, after receiving your inquiry, we will reply as soon as possible within 1 working day to avoid any inconvenience to you, we can adjust price after talking any details, then quote soon.
6. How long the production period?
Regular items are shipped within 3 days. Customized products normally 10-30 days accordingly.
7. Why choose us?
We are a leading manufacturer with above 20 years of production of hardware springs, have 6 machines of wire forming, 19 computerize springs, 6 CNC lathe, 4 production lines of stamping, 2 lines of welding, high techology of tool mode and disigner departments. We focus on creating high quality, durable, reliable hardware components to meet your unique specifications.
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