OEM ODM battery spring insulation sheet for reliable hardware applications
Product Description
Compression Springs Expertly engineered to provide steadfast resistance against external load pressures, our Compression Springs are meticulously crafted from wire coiled with uniform pitch, featuring a fixed wire diameter. These springs employ an array of open coils, offering robust resistance against forces such as gravity on a wheel or pressure from a body on a mattress, effectively pushing back to counter external pressure. While the most prevalent form is round wire, our selection includes square, rectangular, and uniquely shaped wire options. Innovatively designed, our offerings include both conical and hybrid conical-straight compression springs. Tailored for diverse applications, these springs are ideal for resisting pressure or storing energy. From household appliances to motorized equipment, our compression springs are the quintessential choice, designed to compress under a load and recoil to their original form, thus propelling the load back.
Main application areas: Our springs excel across diverse sectors such as medical respiratory systems, portable medical devices, hand tools, home care apparatus, shock absorption systems, and engine valve springs, ensuring unparalleled performance.
Torsion Springs uHarnessing the age-old principle of levers, our Torsion Springs twist or rotate soft, resilient materials, imparting remarkable mechanical energy. Designed to endure torsion deformation, these springs boast work parts that are either tightly wound or spaced apart. Featuring end structures crafted into an array of torsion arm shapes-from single to double torsion and intricate torsion bar variants-these springs can be customized to meet specific design needs. Torsion springs are indispensable in machinery balancing mechanisms and find extensive use across industries including automotive, machine tools, and electrical appliances, showcasing their versatility and resilience.
Extension SpringsOur Extension Springs, renowned for their helical design, effortlessly withstand axial tension. Typically fabricated from round cross-section materials, these springs lie close-knit with no gaps when unstressed. When the ends are pulled apart, the spring strives to retract, absorbing and storing energy efficiently. Also known as helical extension springs, they are characterized by uniform pitch and cylindrical cross-section. Our extension springs cater to an array of applications, from medical respiratory equipment and motion control systems to hand tools, home care devices, shock absorbers, pump springs, mechanical and electronic protective hardware, as well as fluid control valves and aerospace components, ensuring reliable performance across the board.
Volute Spiral Springs Volute Spiral Springs are classified into contact vortex and non-contact vortex types. A quintessential example is the tape measure, anchored by a spindle with a retractable end for use. This variant, termed spring spring or constant force spring, contrasts with the non-contact vortex spring, commonly employed in car seat recliners for adjusting seat angles by twisting the mechanism.
The volute spring, famously known as the spring spring or clockwork spring, is a sophisticated evolution of the torsion spring, operating through precise torque application.
Main application directions: Widely utilized in car electric lift doors, seat back springs, winding box springs, and beyond, our volute springs also serve in yachts, lawn mowers, chainsaws, and other engine starters, offering unmatched durability and efficiency.
Metal Stamping parts, most commonly used in hardware processing Our metal stamping parts are the cornerstone of hardware processing, employing molds for steel and non-ferrous metals at room temperature. With precision pressure from presses, these components are shaped into their designated forms. They are integral to countless sectors, making their mark in electronic devices, automotive parts, and decorative materials. Typically referred to as cold stamping parts, they epitomize durability and precision across various applications.
Imagine transforming an ordinary iron plate into a sleek fast food tray. The secret lies in crafting a precise set of molds. The mold's working surface mirrors the tray's shape, and by pressing the iron plate with the mold, it effortlessly becomes the desired tray! This magical process is known as cold stamping, a technique where hardware material is shaped using the direct pressure of molds.
Discover the Unmatched Advantages of Our Wire Forming Process:
- Simplicity in Operation: Our wire forming technology boasts a user-friendly interface that ensures a seamless and flexible programming experience. Just a simple switch completes the entire intricate bending process with unparalleled ease.
- Unparalleled Efficiency: Powered by a state-of-the-art CNC three-axis numerical control system and driven by an AC servo motor, our system delivers outstanding consistency in processed products at remarkable speeds.
- Robust Stability and Reliability: Our machinery is engineered with comprehensive protection and computer fault diagnosis functions, utilizing only the finest quality components for optimal performance.
- Versatile Adaptability: Our system leverages both high and low molds and integrates a core pulling device, excelling in the bending of complex pipes. It boasts the capability to store up to 9999 programs for on-demand processing and features a sophisticated computer interface.
- Significant Cost Reduction: Wire forming significantly cuts down on both mold opening time and associated costs, providing our customers with substantial savings.
Product Overview
Introducing Our Precision CNC Parts, Our CNC lathes and turning centers stand as paragons of precision and efficiency in automated machining. Outfitted with multi-station or power turrets, these machines offer expansive machining capabilities, adept at crafting straight and oblique cylinders, arcs, myriad threads, grooves, and worms. These components, equipped with comprehensive compensation functions for linear interpolation, have significantly enhanced economic performance in the mass production of intricate parts.
At Baishun, Our facility houses a diverse array of cutting-edge CNC lathes, milling machines, drilling machines, cams, and more, empowering us to customize an extensive range of CNC control components tailored to your specifications.
Crafting Customized Products: A Step-by-Step Guide:
Our Customization Journey Begins with Your Drawings and Samples
1. Clients present their drawings or samples for reference
2. We procure raw materials precisely as per client requirements
3. Our workshops spring into action, crafting plates and initial proofs
4. Samples are dispatched for client approval and confirmation
5. Products are meticulously packed and dispatched
6. Clients receive the shipment and provide invaluable feedback
Streamlined Production Cycle:
*Swift acquisition of raw materials in just 1 day, followed by 1-2 days of meticulous debugging and preliminary molding,
*Mass production is achieved in 1-2 days, with an additional 2-5 days allocated for premium surface treatment,
*Degreasing and cleaning are efficiently conducted within 1-3 days, with tempering and finalization extending beyond 1 day,
*Packaging and delivery are seamlessly completed in over 1 day, ensuring punctual and pristine arrival.
Company Profile
Zhongshan Baishun Hardware Manufacturing Co., Ltd. Nestled in the vibrant Xiaolan Town of Zhongshan City, Guangdong Province, Zhongshan Baishun Hardware Manufacturing Co., Ltd. stands as a beacon of excellence with 20 illustrious years of expertise in spring development and manufacturing. Our cutting-edge facility is outfitted with over 20 world-class fully computerized spring machines, along with numerous torsion, compression, and double torsion spring machines, effortlessly handling wire diameters from 0.2MM to 12MM. We specialize in crafting an array of springs-compression, torsion, tension, scroll, lighting springs-and a diverse range of hardware accessories. Our dedicated Wire Forming Department is renowned for producing large-diameter wire forming marvels, such as durable baby stroller backrest iron supports, robust canopy iron supports, and innovative plant lighting fixtures. Our state-of-the-art CNC workshops, punching workshops, and welding departments, along with our R&D and Design departments, are adept at manufacturing precision components from copper, aluminum, stainless steel, and easy-to-turn iron. We also excel in stamping various lock products, spring leaves, washers, cap buckles, and myriad stamping parts.
Since its inception in 2003, Baishun Hardware Factory has transformed from a modest beginning into a formidable industry leader. Our growth story is powered by unmatched technology, extensive experience, unparalleled service quality, and an impeccable reputation. Spanning a sprawling 5,000 square meters, our facility is the hub of innovative manufacturing, employing 106 dedicated professionals across 20 development departments and 15 quality inspection departments. We stand firm on the pillars of 'Survival by quality, Efficiency by management,' crafting market-leading products for our valued customers. Guided by the business philosophy of 'High Quality and Competitive Prices' and 'Mutual Benefit,' we endeavor to deliver excellence. Our committed sales teams are at the forefront, ensuring every customer receives premium products and exceptional professional services.
Certifications
FAQ
1. Are you a trading company or a factory?
We are a hardware manufacturer with nearly 20 years of production experience. Now enlarge to a big factory, wire forming department; CNC department; computerized spring department; stamping department; welding department; QC and tools modes department, ect.
2. Can I custom made my products?
Yes. We provide the OEM ODM services. You can provide us your drawing or send us samples what you want, we can produce them accordingly. Or you tell us your idea, we create a design drawing.
3. How do I know your quality?
You can know our quality through product pictures, actual shooting videos, customer reviews, or we can send you sample which you need is in stock, etc
4. What is the MOQ?
If the products you want are what we are producing or in stock, it is quick delivery and no MOQ. But if you just want a mini order, then just tell us requirement, we will check price and production time to you soon.
5. How long will it take me to get the price?
In general, after receiving your inquiry, we will reply as soon as possible within 1 working day to avoid any inconvenience to you, we can adjust price after talking any details, then quote soon.
6. How long the production period?
Regular items are shipped within 3 days. Customized products normally 10-30 days accordingly.
7. Why choose us?
We are a leading manufacturer with above 20 years of production of hardware springs, have 6 machines of wire forming, 19 computerize springs, 6 CNC lathe, 4 production lines of stamping, 2 lines of welding, high techology of tool mode and disigner departments. We focus on creating high quality, durable, reliable hardware components to meet your unique specifications.
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