Crafted with precision and tailored to perfection, our Customized Carbon Spring Coil Torsion Springs are the ideal choice for the auto, motorcycle, agriculture, mining, furniture, and elevator industries. Experience unparalleled durability and superior performance with each spring, uniquely designed to meet the diverse demands of your applications.
Located in the heart of Guangdong, China, our Factory is a powerhouse of innovation in Hardware Manufacturing. We specialize in producing an extensive range of springs, including compression springs, torsion springs, extension springs, wire springs, stamping springs, and volute spiral springs. Our commitment to excellence ensures that every customized spring accessory and part is crafted to exacting standards for any application you require.
Explore the limitless potential with our Customized Springs, meticulously designed for a myriad of applications. Whether you're looking for specific solutions or innovative designs, our springs are engineered to cater to all your unique needs, providing unparalleled functionality and reliability.
Product Description
Compression Springs Compression springs are meticulously designed to provide robust resistance against external load pressures. These springs are generally crafted using wire coils of equal pitch, featuring a consistent wire diameter. Compression springs utilize multiple open coils to deliver effective resistance against external pressures such as gravity exerting force on wheels or bodies pressing against mattresses. This design allows them to effectively push back, countering external forces. The most prevalent form is the round wire compression spring, but variants include those made from square, rectangular, and specially shaped wires. There are also conical compression springs and those combining conical and straight shapes. Depending on specific applications, these springs may be employed to resist pressure and/or store energy. Compression springs find extensive use across diverse applications, from household appliances to advanced motorized equipment and motor systems. They are engineered to be compressed by external loads, and their wire is designed to compress and attempt to return to its original shape, thereby exerting force to push the load back.
Main application areas: These springs are vital components in an array of sectors, including medical respiratory equipment, medical mobile devices, hand tools, home care equipment, shock absorption systems, and engine valve springs.
Torsion Springs Torsion springsoperate on the principle of leveraging to twist or rotate pliable, elastic materials, infusing them with substantial mechanical energy. These springs are designed to endure torsion deformation, with each coil either tightly wrapped or spaced apart. The torsion spring's end structure is adaptable, crafted into various torsion arm shapes, ranging from single to double torsions and even diverse torsion bar configurations, tailored to design specifications. Torsion springs are integral to balancing mechanisms within machinery and are extensively applied in industrial productions, including automotive, machine tool, and electrical appliance sectors.
Extension SpringsExtension springs are expertly crafted helical springs engineered to withstand axial tension. Generally manufactured using circular cross-section materials, these springs have tightly wound coils with no gaps when not under load. When the ends are pulled apart, the spring's inherent design strives to pull them back together, absorbing and storing energy efficiently. Also known as helical extension springs, they typically feature equal pitch and circular cross-section. Their versatility allows for widespread use in various applications, including medical respiratory equipment, motion control systems, medical mobile devices, hand tools, home care equipment, shock absorption systems, pump springs, mechanical and electronic protective hardware, fluid control valves, mechanical aerospace components, actuators, and switch equipment.
Volute Spiral Springs Volute spiral springs are classified into contact vortex springs and non-contact vortex springs. A familiar example is the tape measure, anchored by a mandrel, with one end extendable for use; this is termed a spring spring or constant force spring. Conversely, non-contact vortex springs are frequently employed in car seat recliners, facilitating angle adjustments by twisting the recliner.
The volute spring, also referred to as the clockwork spring or spring spring, is a torsion spring variant, functioning through torque to achieve its purpose.
Main application directions: These springs find applications in car electric lift doors, seat back springs, winding box springs, as well as in yachts, lawn mowers, chainsaws, and other engine starters.
Metal Stamping Parts most commonly utilized in hardware processing Metal stamping parts involve the precise use of molds on steel, non-ferrous metals, and other plates at ambient temperatures. The process employs presses to exert the necessary pressure for shaping these materials into specified forms. This technique is prevalent across numerous fields, encompassing electronic devices, automotive components, decorative materials, and more. Typically, the term 'stamping parts' refers to cold stamping components, denoting those formed without heating.
Imagine transforming a simple iron plate into a sleek fast food platter with precision and ease. This is the magic of cold stamping, a process where a meticulously designed mold impresses the desired shape onto the hardware material, effortlessly creating the product you envision.
Advantages of the Wire Forming Process:
- Effortless Operation: With an intuitive interface and flexible programming, a single switch is all it takes to seamlessly complete intricate bending operations.
- Exceptional Efficiency: Utilizing a CNC three-axis control system powered by an AC servo motor, our process ensures remarkable product uniformity and rapid turnaround.
- Unwavering Stability: Engineered with comprehensive protection and cutting-edge fault diagnostics, our machinery uses only premium components for reliability.
- Versatile Adaptability: Our system supports both high and low molds and features a core pulling device, excelling in the bending of intricate pipes. With the ability to store up to 9,999 programs, seamless program retrieval and processing are at your fingertips, all supported by a sophisticated computer interface.
- Economical Savings: Our wire forming technique eliminates mold opening lead times and costs, significantly reducing expenses for our customers.
Product Overview
CNC Parts, Our CNC lathes and turning centers are marvels of precision and efficiency. With multi-station or power turrets, they offer extensive machining capabilities for straight and oblique cylinders, arcs, threads, grooves, and worms. Featuring linear interpolation compensation functions, these lathes drive economic success in mass manufacturing of complex parts.
Baishun boasts an impressive suite of CNC lathes, milling and drilling machines, and cams, ready to tailor a wide array of CNC control components to your specifications.
How to Create Customized Products and Their Processes:
Our Customization Process Tailored to Your Drawings and Samples
1. Clients submit their drawings or samples.
2. We source raw materials as per the client's requirements.
3. Our workshops embark on plate creation and prototype development.
4. Samples are dispatched for client approval and confirmation.
5. We meticulously pack and ship the final product.
6. Clients receive the goods and provide valuable feedback.
Streamlined Production Cycle:
*1 day allocated for raw material preparation, followed by 1-2 days for setup and initial molding,
*1-2 days dedicated to mass production, accompanied by 2-5 days for surface treatment,
*1-3 days for comprehensive degreasing/cleaning, with over 1 day reserved for tempering and finalization,
*Over 1 day is scheduled for meticulous packaging and delivery.
Company Profile
Zhongshan Baishun Hardware Manufacturing Co., Ltd. Nestled in the industrious heart of Xiaolan Town, Zhongshan City, Guangdong Province, Zhongshan Baishun Hardware Manufacturing Co., Ltd. is a beacon of innovation in the realm of spring technology, boasting two decades of unparalleled expertise. Our state-of-the-art facility houses over 20 World-Class fully computerized spring machines, alongside a specialized array of torsion, compression, and double torsion spring machines. We cater to a diverse range of wire diameters, from the delicate 0.2MM to a robust 12MM. Our expansive product lineup includes a spectrum of springs: from compression and torsion to tension and scroll, lighting springs, and an assortment of refined hardware accessories. Our dedicated Wire Forming Department excels in crafting large-diameter wire formations, including essential components for baby strollers, canopy structures, and plant lighting fixtures. Our advanced CNC workshops, alongside dedicated punching and welding departments, are complemented by cutting-edge R&D and Design teams. Here, precision parts-crafted from copper, aluminum, stainless steel, and easy-to-turn iron-are meticulously produced, along with a variety of stamped lock products, spring leaves, washers, cap buckles, and intricate stamping parts.
Since our inception in 2003, Baishun Hardware Factory has transformed from a modest establishment to a thriving industrial leader. This success is built upon a foundation of exceptional technology, extensive experience, superior service quality, and an unwavering reputation. Spanning 5,000 square meters, our facility is home to a dedicated workforce of 106 employees, with 20 specialized Development departments and 15 rigorous Quality Inspection units. Our mission, 'Survival by quality, Efficiency by management,' drives us to create competitively superior products, aligned with our guiding philosophy of 'High Quality and Competitive Prices' and 'Mutual Benefit.' Our dynamic Sales teams are committed to delivering excellence, ensuring each customer receives products of the highest caliber, backed by unparalleled professional support.
Certifications
FAQ
1. Are you a trading company or a factory?
We are a hardware manufacturer with nearly 20 years of production experience. Now enlarge to a big factory, wire forming department; CNC department; computerized spring department; stamping department; welding department; QC and tools modes department, ect.
2. Can I custom made my products?
Yes. We provide the OEM ODM services. You can provide us your drawing or send us samples what you want, we can produce them accordingly. Or you tell us your idea, we create a design drawing.
3. How do I know your quality?
You can know our quality through product pictures, actual shooting videos, customer reviews, or we can send you sample which you need is in stock, etc
4. What is the MOQ?
If the products you want are what we are producing or in stock, it is quick delivery and no MOQ. But if you just want a mini order, then just tell us requirement, we will check price and production time to you soon.
5. How long will it take me to get the price?
In general, after receiving your inquiry, we will reply as soon as possible within 1 working day to avoid any inconvenience to you, we can adjust price after talking any details, then quote soon.
6. How long the production period?
Regular items are shipped within 3 days. Customized products normally 10-30 days accordingly.
7. Why choose us?
We are a leading manufacturer with above 20 years of production of hardware springs, have 6 machines of wire forming, 19 computerize springs, 6 CNC lathe, 4 production lines of stamping, 2 lines of welding, high techology of tool mode and disigner departments. We focus on creating high quality, durable, reliable hardware components to meet your unique specifications.
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